Service and Operational Manuals — Diesel Engines

11.05.2021
MAN B&W DIESEL — S50MC—C8—TII PROJECT GUIDE — CAMSHAFT CONTROLLED TWO STROKE ENGINES

MAN B&W DIESEL - S50MC-C8-TII Project Guide - Camshaft Controlled Two Stroke Engines

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10.05.2021
CAT TYPE GCM34 GENERAL ENGINE OPERATING INSTRUCTIONS

The official operating instructions for the GCM34-type diesel engines produced by CAT. This technical book is starting with some general info on the engine and introduction to its safety features, gas regulating unit and brief yet thorough overview of the electrical system, etc.

The main content of the publication provides required information relating to the initial operating of the engine, operational supervision, running-it and fault tracing.

Particular attention has been paid by the compilers of the Instructions to the installation of the engine, regulations and care, emergency operation of this engine and a wealth of other relevant data and information.

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30.03.2021
H864 ACS 6000 AD—SD MARINE DRIVE — ABB COURSE

This perfect training course developed and officially released by ABB Marine Academy, one of the most respected entities in the world of marine engineering, is expected to take three days. On the first day the trainees will be given some general introduction, followed by the overview of the product including the key technologies applied, as well as the technical data, line supply unit and capacitor bank units, plus checking and exchanging the semiconductors.

The second day should start with the information on the inverter and excitation units, and water cooling unit. Finally, on the third day of the training the learners will be concentrating on such the important topics as control and terminal units, protection concept etc. note that the content of the documents included in the course, even though prepared for the classroom training, would still be equally useful when applied for self-studying.

Upon satisfactory completion of this course, the trainees will be able to describe the drives and applications, nominal data and essential features. They will also be good in describing the basic arrangement of the inverter drive system and identifying the available units, including their functions.

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29.03.2021
LOW—SPEED ENGINES 2021

Nowadays, the international maritime shipping industry faces a really high demand for action. The subject action should result in the changes leading to the improvement of the situation with the environment and moving out of the current climate crisis. The overall success of the modern shipping industry will be limited with its flexibility, as well as the degree of responsiveness, so the parties involved are required to act timely and properly in order to duly meet all of today’s challenges.

The role played by the world famous WinGD started more than a century ago, and throughout its history, the company people did their best to promote the technological process and innovation. The present booklet is devoted to the low-speed engines manufactured by the company, starting with some brief historical background on their technical development.

The application of the engines in the merchant shipbuilding is explained together with the description of the power range and engine designations and maintenance. Then, the detailed technical information on each of the engine is provided with due attention paid to the IMO fuel compliance, which is one of the major areas of concern today.

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01.12.2020
CAT 3500 MARINE DIESEL ENGINES TRAINING

Every marine engineer including students and practicing professionals shall have a look into this training set officially released by the CAT Training Center. The documents contained in the pack cover the 3500, 3500B and 3500C families of the marine diesel engines produced by the CAT. First of all, the overview of the engines and description of the basic components is given, serving as the introductory information.

The pack is intended for use as a comprehensive service training manual with all components identifies and basic operations of all engine systems explained. The testing and mechanical adjustment of the engines has been addressed in a separate document, while the other file is devoted to the MEUI, standing for the mechanically actuated unit injector, fuel system, including its operation and troubleshooting tips.

Then, you will find the information about the fuel, lubrication and cooling systems of the subject diesel engines. Of course, the engine electronics have been addressed in a dedicated volume. Moreover, there is an official preventive maintenance procedure providing the interval schedule and the associated maintenance work scopes. The set is an indispensable working aid for anyone involved in the maintenance and servicing of the CAT marine diesel engines of 3500/3500B/C families.

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28.11.2020
MAN B&W MARINE ENGINE IMO TIER ll AND TIER lll PROGRAMME 2018

This official publication was released by MAN Diesel & Turbo in order to provide the shipping industry with the necessary technical information about the Programme and the associated marine propulsion engines. The subject Programme cover the two-stroke marine diesel engine that are either the Tier II diesel engine that are in compliance with the IMO Tier II, or the Tier III diesel engine compliant with Tier II when they are operated in the Tier II mode, plus Tier III engines in Tier III operating mode.

The first part of the document covers the dual fuel engines together with the alternative fuels. The second part addresses the two-stroke propulsion systems designed by MAN B&W; it is followed by the parts where the four-stroke propulsion engines and marine generating sets are described. Then we proceed to the propulsion systems, turbochargers and exhaust gas systems. There are other important aspects covered in the pages of this volume.

The book contains all information that is required to have proper understanding of the Programme and is full of detailed and informative data on each of the engines and systems involved, together with the schemes, data tables, and other supplementary info.

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17.03.2019
SULZER ZA40S ENGINE — MAINTENANCE MANUAL — OPERATING MANUAL — SPARE PARTS CATALOGUE

This set of documents consists of three publications officially released by Wartsila, namely Maintenance Manual, Operating Manual and Spare Parts Catalogue for the Sulzer ZA40S diesel engine. The manuals are intended to be used by the operators of the engine and therefore shall be at their disposal at all times.

The operating manual covers such important aspects of engine operation as the general working principle and interrelation between the propeller and diesel engine, numbering of the parts including bearings and cylinders, fuels and lube oils, preparations that shall be made to start the engine after long period with no operation, starting and normal running of the engine, operation at overload and with HFO, i.e. heavy fuel oil, shutting the engine, overhauling and many others.

The maintenance manual provides the cross section of the engine, clearance and wear tables for the starting air distributor, governor and valve drive, war water pump, fuel injection and booster pump, and other components. The tightening instructions are also given together with the other valuable instructions – in fact everything is covered. Finally, the last volume shall be used when looking for technical characteristics of the spares.

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17.06.2018
MAINTENANCE TOOLS FOR W26, W38A AND W38E ENGINES. SPARE PARTS SETS FOR F240, R210, SW280, TM410, W26, W28SG, W38A ANF W38B

This publication prepared by Wartsila specialists and officially released by the company contains the description of the maintenance tools intended for use with the W26, W38a, W38B diesel engines, and the spare parts sets for the above stated engines as well as for the F240, R210, SW280, TM410, W28SG models. The original intention of the authors was to provide operating and maintenance personnel with a thorough overview of all available tools and spare sets for their ready reference.

The tools and their sets are grouped per diesel engine type. The maintenance set sheets specify the maintenance tools. Generally, each of the engine models is provided with the information on the cylinder head and injection system, engine block, cylinder liner and connecting rod, crankshaft and main bearings, pistons, camshafts, cam drives, air coolers and lube oil pumps, cooling water pumps as well as the optional and miscellaneous other tools.

The document will definitely of great practical use for all persons directly engaged in operating and technical maintenance of the Wartsila diesel engines of the above mentioned models, and it will also be useful to the people ordering the spare parts as they will have all relevant information available for immediate use.

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